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Beyond the Cranes: Unveiling the Hidden Powerhouses of Port Infrastructure

Beyond the Cranes: Unveiling the Hidden Powerhouses of Port Infrastructure

Stacked colourful shipping containers, highly laden behemoth vessels, busy quayside container carriers and ginormous cranes are the usual visions we have of ports but lost in the visual noise are other critical infrastructures that enable the complex logistical operation to function.

Posted

11.08.2025

Written by

EUR ING Paul Wood

Craneage is absolutely the key enabler in getting the goods on/off vessels. The coordination of cranes and handling equipment has to be precise, choreographed and well managed, but in order to get the vessels to the quayside and back out into the open seas, there are critical assets that hide in plain sight. Fundamental machinery and equipment that deal with mother nature’s forces and provide the foundations for a port’s feasibility, should be recognised.

Lock Gates

These control the transit of vessels in and out of the dock system. Coming in various designs, shapes and sizes, the most common are ‘mitre’ gates (the familiar pair of gates as seen on most canal locks) and sliding caissons (a large, submerged box that is slid in/out of position). These structures are subject to massive hydrostatic forces from water differentials and large loads from operating mechanisms. They are also, unintentionally, subject to vessel impact which can have major impact on asset availability and access to port infrastructure.

Moving Bridges

These moving structures permit vehicle and vessel transit over and through passages between different sides of the dock or waterway. Swing and bascule types are the most commonly found in the maritime sector and play a key role in the logistics of running a port. The control systems that operate these bridges have safety critical aspects that need to be suitably designed to bring about efficiency of use, and to protect both users and the asset itself.

Impounding systems

In some dock systems, the variability of the tide necessitates the dock water level to be maintained at a constant level irrespective of tide level. This is done by impounding water to replace any water lost through locking operations, facilitating vessel access and egress into the dock system. The volumes of water that are required to be pumped can be significant (i.e. >20m3/s) and, without full asset availability, can restrict vessel movements, which themselves are already limited by the tidal cycle.

Sluicing systems

Conversely to impounding systems, there may also be a need to discharge water to maintain or reduce water levels. This might be in canal systems where feeder water courses (rivers, streams, storm drains etc) contribute to the fluvial nature of the system, or in locks where water needs to be sluiced out to drop the water level relative to that of the external water body.

Bulk handling systems- conveyors, vacuum/blow conveyance

Once the vessels have made it into the dock system and are safely moored up on the berth, not all cargo can be offloaded and handled by craneage alone. In some cases, loose bulk product (e.g. grain, aggregates, biomass etc.) may be offloaded by screw conveyor, vacuum, blowing systems or grab bucket before being transferred a significant distance via conveyance systems that forward the material to bulk storage areas. Not only is asset availability important but the safety of such systems and bulk handling and storage areas needs to be considered from a machinery and process safety perspective.

With all of the above, equipment utilisation is often very high, which can impact the ability to adequately undertake Planned Preventative Maintenance or inspection activities, whilst the inconvenience of breakdowns and reduced availability can have detrimental impact on the port logistics. A balanced approach is therefore required to enable delivery of the required levels of asset reliability and availability.

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