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Qualifications:

Boiler trained, EAL Electrical Apprenticeship, IPAF trained, HNC Electrical & Electronic Engineering

Expertise:

  • Electrical fault diagnosis across 415V, 230V, and 24V systems
  • Mechanical, pneumatic, hydraulic, and steam system maintenance
  • Siemens PLCs, AC drives, and 3-phase electrical installations
  • HSE compliance: PTW systems, RAMS, audit preparation
  • NEBOSH Process Safety Management (in progress)

Gonçalo Fonseca is a seasoned Maintenance Engineer and Shift Controller with over eight years of hands-on experience in electrical and mechanical systems across complex manufacturing environments. His career spans roles at Hydro Aluminum, Biocatalysts, and Sims Metals, where he has led multidisciplinary teams, executed high-value engineering projects, and driven continuous improvement in equipment reliability and maintenance efficiency.

Gonçalo brings a deep understanding of fault diagnosis, preventive maintenance, and emergency repair across electrical, pneumatic, hydraulic, and steam-operated systems. His expertise includes Siemens PLCs, AC drives, and 3-phase installations, complemented by strong HSE leadership and audit readiness. He has successfully managed contractor coordination during shutdowns, delivered projects up to £100,000, and mentored apprentices in technical safety and diagnostics.

Currently undertaking NEBOSH certification in Process Safety Management, Gonçalo joins Finch Consulting as a Consultant, where he applies his operational insight, technical depth, and leadership experience to support clients in achieving safer, more efficient, and compliant engineering operations.

Finch Consulting
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