Gonçalo Fonseca is a seasoned Maintenance Engineer and Shift Controller with over eight years of hands-on experience in electrical and mechanical systems across complex manufacturing environments. His career spans roles at Hydro Aluminum, Biocatalysts, and Sims Metals, where he has led multidisciplinary teams, executed high-value engineering projects, and driven continuous improvement in equipment reliability and maintenance efficiency.
Gonçalo brings a deep understanding of fault diagnosis, preventive maintenance, and emergency repair across electrical, pneumatic, hydraulic, and steam-operated systems. His expertise includes Siemens PLCs, AC drives, and 3-phase installations, complemented by strong HSE leadership and audit readiness. He has successfully managed contractor coordination during shutdowns, delivered projects up to £100,000, and mentored apprentices in technical safety and diagnostics.
Currently undertaking NEBOSH certification in Process Safety Management, Gonçalo joins Finch Consulting as a Consultant, where he applies his operational insight, technical depth, and leadership experience to support clients in achieving safer, more efficient, and compliant engineering operations.